Continuous Dryer for Soya Nuggets/Badi in Jalandhar – Offered by Micro Industries
It is commonly used in food processing industries that produce plant-based protein products. This machine operates on a continuous conveyor belt system, utilizing heat and airflow to remove moisture from wet or moist soya nuggets, resulting in a dry and shelf-stable product.
In the modern food processing industry, efficient and reliable drying systems are essential for achieving consistent product quality, enhanced shelf life, and energy optimization. One such highly effective solution is the Continuous Dryer for Soya Nuggets/Badi in Jalandhar , a must-have for manufacturers operating in the plant-based protein sector. In Jalandhar, Micro Industries stands out as a trusted name, providing world-class equipment tailored to meet the rigorous demands of food processing, especially for soya-based products.
Introduction to Continuous Dryer for Soya Nuggets/Badi
Soya Nuggets, also known as Badi in many Indian regions, are a popular vegetarian protein source. Made from defatted soy flour, these nuggets are processed into various shapes and sizes. Post-extrusion, the nuggets are moist and need to be dried to achieve the required texture, taste, and shelf stability. This is where the Continuous Dryer plays a pivotal role.
Key Features of the Continuous Dryer by Micro Industries
Micro Industries brings its technical expertise and decades of industry experience to design state-of-the-art continuous dryers. Here are some of the standout features:
Stainless Steel Construction
The body and internal structure are fabricated from high-grade stainless steel, ensuring hygiene, durability, and corrosion resistance — vital in food processing environments.
Multi-Layer Conveyor System
The dryer includes a multi-layered mesh conveyor belt, allowing the nuggets to pass through different heat zones. This ensures gradual and even moisture removal, preventing over-drying or surface hardening.
Adjustable Temperature Control
Micro Industries’ continuous dryers come with advanced temperature control systems, enabling operators to fine-tune drying temperatures based on the specific requirements of the product.
Energy Efficiency
Designed with high thermal efficiency in mind, the dryer uses optimized heat distribution and minimal energy waste. Heat recovery systems are also available as add-ons to further cut energy costs.
Automated Operation
Equipped with PLC-based control panels, these dryers offer a user-friendly interface, automation of the drying process, error detection, and real-time monitoring to ensure consistent output quality.
Working Process of the Continuous Dryer for Soya Nuggets/Badi
Loading: Moist soya nuggets are loaded onto the inlet conveyor.
Conveying: The nuggets are transported across multiple drying layers at controlled speeds.
Heating Zones: The product passes through various temperature zones where hot air circulates uniformly.
Moisture Removal: The system extracts moisture gradually without affecting the structure or nutritional value of the product.
Discharge: Fully dried nuggets are discharged for further packaging or seasoning.
Benefits of Using Micro Industries' Continuous Dryer
Uniform Drying
With precise control over temperature and air circulation, each nugget gets dried uniformly, leading to a consistent product every time.
Improved Shelf Life
Reduced moisture content prevents bacterial or fungal growth, thus significantly extending the shelf life of soya nuggets.
High Production Throughput
The continuous operation mode increases processing speed, meeting the demands of large-scale production units without compromising quality.
Lower Labor Cost
Automated control systems minimize the need for manual supervision, cutting down labor costs and reducing the chance of human error.
Hygienic and Compliant Design
The machines are designed as per FSSAI and international food safety standards, making them ideal for use in hygienic food processing units.
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Frequently Asked Questions
What is the drying time for soya nuggets in a continuous dryer?
Drying time varies depending on moisture content and machine settings but typically ranges from 20 to 40 minutes in a multi-layer continuous dryer.
Can the dryer be used for other food products?
Yes, it can be used for various products such as dehydrated vegetables, snacks, pet food, and TVP with minor adjustments.
What is the power consumption of the continuous dryer in Jalandhar?
Power consumption depends on capacity and heating source (electric, gas, steam). On average, a 300 kg/hr model may consume 15–25 kW/hr.
Is the machine easy to clean and maintain?
Absolutely. Micro Industries designs the dryer with hygiene in mind, including easy-to-remove trays, smooth surfaces, and access points for maintenance.
Does Micro Industries provide installation and support services?
Yes, Micro Industries offers complete support including installation, trial run, training, and maintenance service throughout Jalandhar and neighboring regions.